Certifications | ISO 9001:2000, ISO 14001:2015 & ISO 45001:2018 |
Total Land Area | 20000 Square Meter |
Covered Area | 13000 Square Meter |
Electrical Connecting Load | 5200 KVA |
Melting Furnace | (Make, Size Etc.) 6 No’s, Make: Electrotherm, 8 tons: 4 Furnaces, 39 tons: 2 Furnaces |
Air Pollution Plant | 110 KW/90000 CMH Make (Electrotherm) |
Batch Mixers | 5 units (1 Ton) |
Machining Facility | (Boring Machine) Skoda (2 nos) Height 4 MTR, RAM 1900 MM, Spindle 1600MM (2 nos), Table 2 MTR |
Molten metal holding / Refinery furnace | 2 Nos each of 39 ton which becomes 78 tons |
Melting Furnace Refractory Repairing System | By relining as and when required |
Purification Of Molten Metal | By adding High Manganese Steel as one of the mandatory ingredients during melting |
De-Oxidation Process | By adding Ferro alloys namely Silico Manganese, High Carbon Ferro Manganese, Medium Carbon Ferro Manganese, Ferro Aluminum, Ferro Silicon, Ferro Titanium, Calcined Petroleum Coke, Ferro Silicon Calcium and Pure Aluminum Ingots etc. |
Testing Of Molten Metal | Through Emission Spectrometer |
Heat Treat-Ment Furnace, Oil Fired | (1) 8500 mm x 8500mm x 3000mm Capacity: 250 Ton (2) 7500mm X 6500mm x 3000mm Capacity: 150 Ton |
Max. Liquid metal capacity | 110 Ton |
Finished Casting Weight Range | 500 KG to 70 Ton (Single Piece) |
Ladle Capacity | 9 Ton (1 no), 12Ton (1 no), 15Ton (1 no), 20Ton (1 no), 25Ton (1 no), 30Ton (1 no), 35Ton (1 no) & 40Ton (1no) |
Cranes (EOT) | 100Ton (2 nos), (75Ton, 50Ton, 20Ton, 10Ton, 5Ton – Each One) |
Air Compressor | (Elgi Make) 375 CFM, 240 CFM & 194 CFM |
Shot Blasting & Fettling Facility | For Big Casting Shot Blasting in not feasible whereas fettling facility is available. |
Fettling Facilities | Fettle Arc Machines: (Ador) 1200 Amp (3 no) Swing Grinder: 2 (16 Inches) Angle Grinders: AG 7 (4 no) D Angle Grinders:5 Inch and 5 Inch Pneumatic Chippers: 20 units |
Spectrometer | (Shimadzu) 18 Channels |
Sample Cutting Machine | 3HP Tuftle Make (Unit 1) |
Sample Polisher | Kishore International |
DG Set | 500 KVA |
Stationary Weigh Bridge (Digital) | 100 Ton (One) Everest, 1 Ton (Three) ACI, 30 Ton (Ever-Scale) |
Over-Head Cranes | Capacity 150Ton (1 no), 100Ton (1 no no), 75 Ton (1 no), 50 Ton (1 no), 20Ton (1 no), 10Ton (2 nos), 5Ton (1 no) |
Type & Size Of Castings | Klin Tyre 7780 x 850, Klin Tyre 6320 x 900, Klin Tyre 6300 x 900, Support Roller 2000×950, Support Roller 2200×1000, Support Roller 2100×950, Girth Gear 9120 x 950, Girth Gear 8760 x 950, Girth Gear 8030 x 760, Cooler Tyre 4370 x 500, Cooler Tyre 3870 x 500, Cooler Tyre 4700 x 720, Cooler Girth Gear 5300x 360, Mill Head 4000 x1550, Mill Head 4800 x1600, Roll, Chock from 6 ton to 20 ton single piece, Mill Housing 5000 x 600, Mill Housing 5000 x 260, Guide Roller. |
Moulding Sand & Binder Material & Their Testing | Mould / Core Making& Baking Facility By batch mixer with sodium silicate as binder @6% and 35% CO2 (In this system backing is not required ) |
Coating Of Mould | Zirconia Silicate Thinner based |
Moulding Area | 200*15 = 3000 SQM |
Inspection Area | 15*15 = 225 SQM |
NDT Facility (UT/PT/MPT) UT | Modsonic Einstein-II DGS, MPT : Magnaflux, DPT : Magnaflux |
Mechanical Testing Facility | UTM –Make FIE -60 Ton, Impact – Make FIE- IT 30, Profile Projector : FIE, V Notch Cutter FIE |
Chemical Testing Facility | Available |
Q.A.P. | Available |
Main Customers | TATA Steel Ltd, SMS India Ltd, Danieli India Ltd, Tenova Group, Cemtech Cement Technology, Shyam Steel, Flovel Energy Pvt Ltd, BBM Heavy Machinery Pvt Ltd, ISGEC Heavy Engineering Pvt Ltd, GBER Pfeiffer, Schenck Process LLC, Birla Co India Ltd, Primemetal Technology, Pradman Engineering, LNVT Technology, Taurian Engineering, GTV Engineering Ltd, Gear India Ltd, Rana Udyog, Ashoka Machine Tools. |
Max. Tonnage Of Job Executed | 70 Ton |
Pattern Shop | Out Sourced |
Welding Facility: | 5 units |
MIG Welding (Ador) | 2 Units, 650 Amp (1.2 mm wire) |
Turnover | 180 Cr |